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Production manufacturing structures, parts of walls and partitions

Production manufacturing structures, parts of walls and partitions

Remember Me. Our long-term policy of continuous innovation and the uncompromising application of future-orientated technologies are what help maintain YTONG's current position as a major supplier to the concrete industry of complete systems on a worldwide scale. Our customers can choose from a full range of aerated concrete products under our high-profile YTONG brand. This modular building shell system comprises small and large aerated concrete elements which are perfectly coordinated from the cellar to the roof and are easy to use. Aerated concrete from YTONG offers the best possible solution for any application in terms of technology, economy and ecology. Partner of planners, project developers, builders and investers, we offer solutions for large projects in industrial construction.

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Fully Glazed Partitions

VIDEO ON THE TOPIC: 150 Rooom divider ideas - Modern home wall partition design 2020

Bricks and blocks are components of durable masonry construction in which uniformly shaped individual units are laid in courses with mortar as the bed and binding material. They consist of high mass materials with good compressive strength formed into units that can be lifted and handled by a single worker.

Materials used can include brick , stone e. Brickwork is usually left exposed for its aesthetic qualities and blockwork is usually rendered, but most bricks and blocks can be used as facing materials or given a render coating.

There are four main ways to use bricks and blocks to make walls. Each method has its environmental and economic merits and it is important to understand the reasons for choosing any given method in building your home.

It is quite feasible to use each method in the same home but generally more economical, logistically sound and environmentally effective to use just one or two. Conventional brick veneer construction places the high mass of brickwork on the outside of the building, where it contributes little to the thermal performance of the building but takes advantage of the capacity bricks possess for long life and low maintenance.

The leaf of bricks is tied to the loadbearing lightweight frame. It can produce high performing buildings with lower than average energy demands for both heating and cooling. In double brick, the two leaves of brick walls are separated by a cavity that reduces thermal transmission and prevents moisture being transferred directly from the outside wall face to the interior of the building.

The internal leaf, or skin, may be plasterboard-lined concrete blockwork, with the external skin in facing brick. The leaves of double brick are joined with ties. Solid brick or blockwork walls deliver good loadbearing capacity along with substantial thermal mass to provide a unique combination of structural, thermal and aesthetic benefits.

Internal walls of solid brick or blockwork provide well-located thermal mass that can be either self-supporting or load bearing. Clay and concrete brickwork have low thermal resistance and therefore relatively poor insulation values.

Combined with internal and external air films and a cavity, they achieve moderate thermal resistance. The thermal resistance of brick and blockwork walls, including veneer or cavity construction, can be greatly enhanced by adding foil or bulk insulation. Wall insulation should be accompanied by appropriate detailing to avoid thermal transfers by bridging through window and door frames, by radiation through window openings or by convection through leakage see Insulation. Due to their mass, brick and blockwork walls provide excellent sound insulation, particularly for low frequency noise.

The Building Code of Australia BCA has specific requirements for sound attenuation in multi-unit dwellings which can be satisfied by providing two leaves of mm clay bricks with a cavity of 50mm between leaves and a 13mm cement render on each outside surface see Noise control. Clay brickwork is made from selected clays moulded or cut into shape and fired in ovens. The firing transforms the clay into a building component with high compressive strength and excellent weathering qualities, attributes that have been exploited for millennia.

Clay bricks are affordable, readily available, mass-produced, thoroughly tested modular building components. Their most desirable acoustic and thermal properties derive from their relatively high mass. They require little or no maintenance and possess high durability and loadbearing capacity.

Concrete bricks are the same size and intended for the same uses as clay bricks. They share many of the same attributes of clay bricks but may require more control joints, may stain more easily and their colour may be subject to fading over time.

They are more porous than clay bricks and must be sealed to prevent water penetration. The use of clay and concrete brickwork is informed by extensive Australian research, manufacturing and construction experience. Blockwork is construction with concrete or cement blocks that are larger than a standard clay or concrete brick.

To make them lighter and easier to work with they have a hollow core that also improves their insulation capacity. They are available in a variety of densities to suit different applications. Their convenience and cost effectiveness have made them a popular alternative to clay bricks although they require an additional finish for reasons of aesthetics and water resistance.

They are often used to build internal partition walls and retaining walls. Autoclaved aerated concrete AAC is used to make a special kind of concrete blockwork much lighter than normal concrete and with significantly higher thermal resistance see Autoclaved aerated concrete.

Clay brickwork is available in a wide variety of natural colours and textures derived from fired clay used in combination with cement mortar joints of various colours and finishes. The colour of clay bricks is a direct consequence of the clay they are made from and the process of firing. Bricks remain stable and colour-fast and do not need to be rendered or painted. Clay brickwork is most commonly used uncoated to display the richness and texture of the material.

The colour of concrete bricks and blocks — light to medium grey — is a consequence of the cement used in their manufacture. Other colours from pigments added to the concrete mix are subject to changes from fading and weathering.

As already noted, fired clay bricks offer high compressive strength. Both clay and concrete brickwork walls can readily support relatively high loads such as suspended concrete slabs.

Clay brickwork is commonly used in construction of up to four storeys and with suitable detailing can be used for loadbearing walls in much higher buildings. These provide the means for determining the strength of clay brickwork walls when subjected to horizontal loads resulting from wind, earthquake or fire see Construction systems.

Concrete blocks come in a variety of densities, and should be matched to the required application. High density blocks are generally made from cast concrete and aggregate, whereas lower density blocks may use fly ash or cinder. The voids in hollow concrete blocks can accommodate reinforcement rods a typical detail for retaining wall construction or be filled with a variety of insulating materials to improve their thermal resistance.

Although traditional brickwork often included the use of partial or full arches, these forms are rarely used structurally in modern construction. Clay brickwork and concrete blockwork both have high thermal mass. If a building with internal masonry walls and concrete floors is subjected to a heating and cooling cycle that crosses the comfort zone, the walls and floors will maintain a relatively stable level of heat energy for an extended period.

In summer they will remain relatively cool, and in winter the same building will remain relatively warm see Thermal mass. Clay bricks are inert and are not prone to giving off volatile materials. Similarly, concrete bricks and blocks are inert, do not give off volatile materials and are non-toxic once manufactured.

The same provisions apply to safe handling of cement and cutting procedures. Clay bricks and concrete blockwork both have excellent fire resistance. The design for fire is covered by AS , Masonry structures. Clay and concrete brick and blockwork does not burn when exposed to bushfire and can help protect the more combustible items inside a house. Clay and concrete brickwork and blockwork consist of dense inorganic materials that do not harbour vermin.

Termite resistance may be achieved in a variety of ways, including proprietary termite barriers developed for use with brickwork. Clay brickwork is extremely durable. The requirements for bricks, mortar, built-in components and reinforcement to achieve various levels of durability are tabulated in AS , Masonry structures. Although not completely waterproof, clay brickwork walls resist the penetration of rainwater, including wind-driven rain.

Some moisture may eventually soak through the mortar joints. For this reason external brickwork is generally constructed with a space separating it from the internal leaf in the form of brick veneer or cavity walling. Clay bricks can be subject to fretting where the surface of the brick progressively spalls off. This is caused by water migrating in the wall and transporting salt to the brick surface where it forms crystals that grow in voids in the brick and break off from the brick surface as they expand.

Appropriate use of damp courses and good detailing to avoid moisture penetration and build-up can eliminate most of the risk of fretting. Concrete bricks are designed to perform in a similar way to clay bricks and have a surface finish that resists the penetration of rainwater.

As with clay bricks, general detailing and construction should seek to eliminate moisture penetration, typically with cavity walling. Concrete blocks are porous and need to be treated, coated or covered to prevent moisture wicking through the material.

The manufacture of bricks and blocks in either clay or concrete uses energy but the investment of embodied energy is repaid by the longevity of the material. Masonry homes have a long life and low maintenance requirements and are highly recyclable, adding to their potential as a sustainable form of construction. Clay bricks can often be reclaimed for reuse when a building is demolished.

After cleaning they can either be directly reused as bricks or crushed for making path and road surfaces. Because of their inert, inorganic nature, crushed clay bricks may also be used as part of the growing medium of extensive green roofs see Green roofs and walls.

The use of fly ash in some concrete block manufacture replaces the energy-intensive material of cement with a waste product from power stations. As a result of the long history of building with cavity brick, brick veneer and concrete blockwork in Australia, there is a huge body of knowledge and experience on standards and techniques for these construction systems. Clay and concrete bricks are manufactured throughout Australia and are available at competitive prices.

Even in remote areas, bricks and blocks can be supplied at moderate prices due to the wide availability of truck transport and back-loading opportunities. Consider transport energy costs for any long-distance movement of heavy material see Embodied energy.

Brick veneer — the construction system of choice for most domestic builders — is one of the most economical ways of building in Australia.

The prevalence of brick veneer construction means that the availability of the materials and skills to build brick veneer is generally very good; it is the construction system of choice for most domestic builders and this contributes to it being one of the most economical ways of building in Australia. Lightweight framing is the main structural part of brick veneer construction. It is quick, uses no wet trades and allows roofs to be erected early in the building process see Lightweight framing.

Double brick or double masonry typically requires that the inside leaf in an equivalent position to studwork in a lightweight frame structure is structurally sound before roof framing can begin.

Double brick construction thus takes longer than brick veneer. Reverse brick and masonry veneer uses trades and techniques that are familiar to the domestic builders but arranged in a different configuration.

As a result, reverse veneer is generally more expensive than conventional brick veneer and there may be some differences in the building program that slightly extend construction time.

Solid brick and blockwork walls are mostly used for internal walls and generally the only buildability issues arise from their connection with other components of the building and impacts that may have on the construction program.

Volumes 1 and 2 of the BCA provide the regulatory framework for the design and construction of masonry. AS Brick and blockwork industry bodies and many of the manufacturing companies publish design manuals and standard details. For clay and concrete brickwork houses, concrete footings and concrete raft slabs should comply with AS , Residential slabs and footings.

This standard has been based largely on the behaviour of clay brickwork houses. Footings for brick veneer buildings are generally smaller than the corresponding footings for cavity brickwork. For other brick and blockwork buildings, concrete footings and concrete slabs should be designed and constructed in accordance with AS , Concrete structures.

For brick veneer and reverse brick veneer houses, frames provide the required strength and stability.

We've all heard this many times and it is particularly true of business. The speed and ability of businesses to change can often set them apart and open up new opportunities.

In the last few decades, sandwich panels have proved to be a revolutionary solution in the construction industry. By definition, this material is a self-supporting component that serves two concurrent purposes — partitioning roof or wall and thermal insulation. Every panel consists of several layers: core with thermal insulation, steel claddings external and internal and coatings protecting from mechanical damage and corrosion. In the first case the external partitions consist of double brick walls, while in the second case they consist of sandwich panels. By selecting the first case we have to order the following works: wall construction, thermal insulation installation and, finally, external layer installation.

Basic solution for ground-level production

Our Office Wall Systems provides a flexible alternative to permanent walls that can easily and quickly segregate your office area into private, quiet rooms without the fuss, mess and disturbance that conventional wall construction typically provides. Our Cleanroom Wall System offers no limitation to flexibility in cleanroom construction. Our Industrial Wall system offers a cost effective solution to segregate your manufacturing area to create a showcase of your manufacturing capabilities in a clean and modern environment. Our flexible wall systems offer limitless customization, quick an clean installation, reduced cost, low maintenance and so much more. Virtually no limitation to flexibility in cubicle construction with Neslo wall system.

What is Elematic Acotec?

Sandwich Panel Wall. The sandwich design provides an insulated wall for thermal efficiency and moisture control. Top quality and standardized dimensions allow perfect fit and combining of panels, profiles and other elements. The major benefits are: fast and easy assembly shorter installation time and lower total investment cost and less operation costs of the building thanks to very good thermal parameters. Kingspan insulated metal wall panels are the ideal solution to create and maintain a high performance building envelope. Widely used in industrial and commercial buildings, Cold Storages, Clean Rooms,warehouses and prefab buildings.

Elematic Acotec is a fast and profitable production technology for light, non-load bearing, room-high partition wall panels, Acotec panels.

Since National Partitions has been an industry leader in prefabricated construction for modular offices, enclosures, and cleanrooms. The National Partitions patented systems fully utilize universal components, and a non-progressive design for independent wall panel access. This design allows you to install the system from inside or outside of the building, and can include a 1-hour fire rated option. Our systems are available in custom and extended heights of up to 40 feet. They are color coordinated so components match the walls, and can be vinyl wrapped to match vinyl-faced walls exactly. We also conceal our structural steel roof beams in the plenum for a better looking structure, which is much nicer than our rivals exposed beam design. Our in-house design, manufacturing expertise and customer service are unmatched, and our product options reflect our legacy. We offer delivery with our trucks, common carrier shipping worldwide, and factory installation, creating a convenient experience for you — no matter where you are located. We only offer materials of the highest quality and performance, and every piece of the system is reusable!

Brickwork and blockwork

How much do they cost, what is the best way to install them, and where are they the cheapest? A short introductory guide to thermal insulation sandwich panels. A sandwich panel is a product used to clad the walls and roofs of buildings. Each panel comprises a core of thermoinsulating material, skinned on both sides with sheet metal.

We develop, manufacture and install partition walls, movable walls, and we provide acoustic solutions. We assemble Living Buildings — storage halls, production halls, inhall units, and ventilated and green facades. Our custom metalwork is focused on the separation of material, machining, welding and surface finishes.

Bricks and blocks are components of durable masonry construction in which uniformly shaped individual units are laid in courses with mortar as the bed and binding material. They consist of high mass materials with good compressive strength formed into units that can be lifted and handled by a single worker. Materials used can include brick , stone e. Brickwork is usually left exposed for its aesthetic qualities and blockwork is usually rendered, but most bricks and blocks can be used as facing materials or given a render coating. There are four main ways to use bricks and blocks to make walls. Each method has its environmental and economic merits and it is important to understand the reasons for choosing any given method in building your home. It is quite feasible to use each method in the same home but generally more economical, logistically sound and environmentally effective to use just one or two. Conventional brick veneer construction places the high mass of brickwork on the outside of the building, where it contributes little to the thermal performance of the building but takes advantage of the capacity bricks possess for long life and low maintenance. The leaf of bricks is tied to the loadbearing lightweight frame.

Its component parts are readily available throughout the world at fairly low cost. their electric furnaces, can mass-produce reinforcing bars for regional use. Precast concrete structural members are fabricated under controlled conditions in a factory. Concrete block walls with brick facing and punched openings (discrete.

National Partitions Innovation and Experience

The needed zero slump, earth dry concrete is batched and mixed at an automatic batching and mixing station. Then the batch is fed to the conveying system, ehich brings fresh concrete to the line's hopper. Acotec-Panels are formed in a continuously operating stationary extruder. The concrete is compacted by the extruder onto thin steel base molds, which support the products throughout the process. For special lengths cut products can be trimmed shorter up to 20 cm. The trimmed -off concrete is them recycled back to the extruder. Cut, fresh products are stacked for precuring.

Sandwich panels – what should you know?

We offer an expert service, robust and innovative solutions. We offer a world-class service for the design and manufacture of Steel Framing Systems. Our systems provide Cladding Support, either inside or outside the structural frame. Find a stockist. Online Calculator. Building Confidence. Why Work With Us? We are a world-class manufacturer of steel formed products Our customers include top tier construction businesses We offer solutions for external and interior applications Our team are experienced experts in steel formed sections Our service is flexible and our pricing is highly competitive. For each project, we deliver robust, proven products on-time, every time.

Sandwich Panel Wall

Floor and wall units are produced off-site in a factory and erected on-site to form robust structures, ideal for all repetitive cellular projects. Panels can include services, windows, doors and finishes. Building envelope panels with factory fitted insulation and decorative cladding can also be used as load-bearing elements. This offers factory quality and accuracy, together with speed of erection on-site.

Warehouse Divider Walls

Framing lumber, also known as structural wood, is the grade of wood used for house framing studs, Larsen Trusses for Double-Stud walls , headers, roof trusses and floor joists, etc. Its technical characteristics make it perfectly suitable when large spans are necessary.

Aicrete Europe

Building technologies and infrastructure systems improve continuously along with the growing need for cheap and efficient construction. Aircrete Europe applies a unique industry approach and supports the AAC producers in customizing their plant to manufacture a full scope of prefab elements for an integrated building solution.

Warehouse Management Blog

Reinforced concrete is also a major structural material in these buildings. Indeed, outside of North America and western Europe, it is the dominant industrialized building material.

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