Con-Tech handles all of your custom manufacturing requirements so you do not have to divert limited resources away from your core product. And, you do not need to navigate the language barriers, cultural differences, fluctuating exchange rates and trade restrictions that can make custom manufacturing frustrating. Each custom manufacturing project begins with Con-Tech listening to your manufacturing needs and product specifications. Then you send us a drawing, a specification or the actual part you need and we will take it from there. We convey the specifications for your custom manufactured part to the right manufacturer for your unique application.
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Metal FabricationVIDEO ON THE TOPIC: Production Metal Stamping and CNC Machining - Wisconsin Metal Parts
Complicated products or mockups often need a more sophisticated procedure to ensure proper design. When presented with this issue, manufacturers seek a stamping company that uses new stamping methods to achieve a more intricate result. Advanced technologies make it possible to execute cuts and engravings with an exactness that was not possible with previous equipment.
Precision metal stamping is a way manufacturers use press lines and stamping dies to produce large quantities of sophisticated products that require careful attention. These machines forge sheets of metal into components or complete parts.
This process can manipulate workpieces by making stamps, cuts, bends and folds in even the most minuscule products. Precision stamping machines are capable of engraving designs and markings into hard metals such as copper, aluminum and steel. There are two kinds of devices most typical in a metal stamping press line. These machines are also unique in their ability to manufacture parts that appear shiny and more finished than a dull industrial-grade alternative produced through a traditional method.
While other materials sometimes see use, metals have an advantage in maintaining their ductility and malleability after stamping is complete. The mechanical press is faster than a hydraulic press, but are more specialized in the work they can achieve.
Stamping dies are unique precision tools that cut and form sheet metal into any desired shape. Heat does not need to be applied while stamping a die, however, due to the friction from cutting and forming, parts often leave the stamping die very hot.
Instead of relying on heat to manipulate each piece, the die gets the force required from a press. The metal then gets stamped between the dies in a piece part press. Some companies have been experimenting with new technologies to optimize the stamping process further.
New tools and strategies drastically reduce the stages of die construction that take the most time. Our exclusive techniques cut the entire design and delivery process to as little as four weeks or less. Some of the most challenging projects that require special care take no more than a couple weeks longer than usual. Most in this industry would never be able to compete with the turnaround time gained through NewT technology while maintaining such perfect precision.
In contrast to other methods of complex stamping, this precision metal stamping process poses numerous advantages. Precision stamping increases accuracy, quickens processes, reduces risk and improves flexibility while manufacturing small parts. Traditional methods cannot compete with achieving the degree of tolerance and flatness that we can obtain. Using automated processes such as piercing, folding and drawing allows for a lower cost operation that reaches completion at a faster rate.
The process also gives you the ability to implement necessary changes in product designs more easily than with any alternative stamping method.
For these reasons, precision stamping plays a vital role in manufacturing high-volume metal products. It is also most commonly used on larger orders because of the tooling costs incurred throughout the acquisition and fabrication of a contract order. It is common for businesses to choose expert machining companies to perform their stamping for them and may also prove to be an option to make smaller production runs more financially feasible.
Metal stamping makes it possible to produce large amounts of products without sacrificing speed or accuracy. Especially in the case of basic, similar parts, turnaround time is remarkably fast. We also can use a variety of metals that yield a robust and durable product in comparison to other metal forming processes.
After we form the desired shape for your product, it goes into a mechanical or hydraulic press depending on your specific needs. We tailor our metal die stamping process to serve many different functions such as:.
The design phase of the metal stamping process is critical. A finished part is only as good as its model, so finding a professional company that is capable of bringing your idea to life is essential for the right manufacturability. The designers at DIE-TECH work with you to ensure designs are aligned with your vision and can be adapted to plan for future modifications. Working with an expert in the industry can save time and quicken development.
Communication with our clients to ensure a clear objective helps us balance your budget without sacrificing quality. We are always planning for any pitfalls that could occur so that we can prepare for any situation.
We work with our customers to ensure the correct die geometry and process is used and create a final layout that will save you the most time and money. We complete every detail on the print as designed with no further room for interpretation. A problem many businesses face is producing cost-efficient, useful prototypes that can see completion on time. Some precision stamping companies will help clients develop a prototype design while avoiding expensive tooling processes.
Being sure each part of your product is free of defects or bugs allows for success. Typical techniques take several days or weeks to create a tooling device, but a specialized prototype design manufacturer can come up with a deliverable in as little as 24 to 48 hours.
The computer programming equipment used in advanced stamping techniques is partially responsible for the improved turnaround time. Choosing a flexible, low volume prototype platform such as that used by DIE-TECH can keep your development schedule on track without spending a fortune. The tools and dies used in the precision stamping process are built to last.
Premium tool rooms created uniquely for building new dyes allows any requirements to be completed on time with minimal stress. Separate tool build shops and maintenance shops make the transition between design, building and production go very smoothly.
In-house die building processes also result in shorter lead times, which helps your customers by getting your products out to the market very quickly.
By this time in the precision metal stamping process, we have already taken account of what could have gone wrong and continually adapt our techniques to reduce risk. Our employees understand the metal type and behavior such as thickness, chemistry, elongation and hardness entirely. We never attempt to develop a die without having all the required data in our hands.
These tests show us how much metal we need for each partial region, and determine which forming operations to use. Once we take these precautions and define the tip area, the die is ready for production. We work on projects that include making metal stampers used in the harshest environments throughout many industries, and year after year, customers are left satisfied. Our unique process reduces scrap to less than 0. We also slash time to market by finding the most efficient way to get the job done through our NewT process.
Once your purchase order is received, we can have a completed part for you within 48 hours. Our value does not stop there either. These professionals not only ensure the job can be done but also that it can be handled by those who know what to expect out of the component and the function it will serve in the market. Devices used in the medical industry must follow strict standards. Each part that goes into a medical tool must comply with or exceed industry standards without any fault.
Precision stamping methods allow for better design, prototypes and products that pass FDA inspection. Common medical instruments that undergo these techniques include needlestick prevention devices, surgical instruments and implants that use tiny brackets and clamps and clips that demand more than typical machining practices.
Malfunctioning of devices that use precision metal stamped products can contribute to the risk of fatal accidents. These industries often require custom designs and builds according to strict quality standards. Some companies need the client to do a large amount of the design work themselves, which usually means allotting a significant amount of company time and effort that delays time to market.
If you have talked to manufacturers and have been told that a particular component is not possible to create, DIE-TECH is right for the job. We are known for our microstamping capacities and intricate metal precision work by using breakthrough technology that allows for almost any component to be made with ease.
The automotive industry uses stamping dies in larger bodywork, but where precision stamping sees use is in wiring connector fixtures that control components within vehicles such as engines and brakes. Proper press processing and careful inspection guarantee results that deliver exemplary results to ensure no malfunctions occur. Products within this domain typically require compound processing which allows for two materials within one die. In the automotive industry, it is essential to introduce product concessions early to ensure getting that product changed.
Once we are ready to engineer the part, we have already run key tests to ensure the part will perform its desired function. We stay on top of market trends and are always searching for ways to innovate. Competing with the global marketplace of consumer electronics is not easy. Businesses are continually trying to differentiate their business from the competition and accelerate their supply chain.
Consumer electronics are often thin, small and delicate products that require high precision to manufacture. The infrastructure of these products needs 0.
Such devices that require precision stamping include cell phones, digital cameras and DVD players. DVD players use optical components such as laser pickup devices that are 2 millimeters in diameter and have a 0.
Smartphones and cameras use FPC connectors that would otherwise have a much thicker connector pin width without the help of precision metal stamping.
The parts are also better quality through microstamping and can be manufactured at a faster rate. In addition to providing reduced time to market and expenditures, DIE-TECH makes sure we are doing everything we can to serve the public to help create a better tomorrow.
Our quality management system allows us to establish, measure and review objectives better so your parts are in good hands through every step of the manufacturing process. Our company complies with OSHA workplace safety and health requirements that exceed some of the best practices in the industry. We have instated a safety committee that includes management and labor representatives to catch any hazards or unsafe work practices to maintain an accident and injury-free workplace.
We also are Restriction of Hazardous Substances RoHS compliant, which limits hazardous substances such as lead and mercury in our products.
We take pride in supporting requirements to end violent tyranny in countries that gain finances through exploiting and trading these conflict minerals and hazardous materials not safe for use in production. Precision Metal Stamping Process By admin. In Uncategorized. Press Lines and Stamping Dies Precision stamping machines are capable of engraving designs and markings into hard metals such as copper, aluminum and steel.
This press is usually smaller than a hydraulic counterpart and can be anywhere from 20 to 6, tons, whereas hydraulic machines are as big as 10, tons. When a component is tiny, mechanical presses are the preferred machine and can stamp metals as small as 5 millimeters.
Adjustable piston heads make it possible to change the amount of water being displaced and allow for better control. Using a hydraulic press provides for greater versatility compared to the mechanical press, and is best used on workpieces as small as 10 millimeters or large, intricate pieces up to millimeters. Emerging Technologies Some companies have been experimenting with new technologies to optimize the stamping process further.
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Precision Metal Stamping Process
WMPI provides metal fabrication and CNC services to manufacturers of components for batteries, power generation, transformers and other electrical products. From fiber-laser cutting copper and brass, to sub-assembly of electrical cabinets and housings, we support prototype, production, assembly and component needs of this industry. Commercial and residential foodservice equipment and appliance manufacturers look to Wisconsin Metal Parts, Inc. From prototype through production, including shipping finished products to your warehouse, WMPI serves as one shop for all production metal parts. Working with automotive suppliers around the world, WMPI produces parts that require multiple manufacturing processes, from tool and die making to metal fabrication and stamping. We understand the pressure faced by automotive suppliers to reduce costs yet maintain strict quality and reliability standards.
ISO - view our certificate. Discover Global provides supply chain solutions for metal and plastic components and assemblies for various industries. Offering strength with the smallest volume of material, hot, cold and drop forgings provide less surface area to machine, resulting in less weight in the final product. Due to our in-house tooling we are able to delivery your part from prototype to production very quickly.SEE VIDEO BY TOPIC: Forging (हिन्दी)
Provide Feedback. Manufacturer of open die forgings, seamless rolled rings and custom forged parts in carbon, alloy, stainless steel, aluminum, copper, nickel, titanium and tool steel. Other shapes for industry include round, flat and hex bars, cylinders, sleeves, discs, hubs, blocks, flanges, step shafts and rings. Industries served include aircraft, aerospace, automotive, architectural, appliance, military, defense, marine, petrochemical and process equipment. Large, over-size, heavy weight forgings also available. Ranges from oz. Various forgings available are machined complete. Rolled ring forgings comes in in. Applications include machined forgings to marketplace through inventory stocking program to assist in inventory management. ISO certified.
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Die Castings. Sand Castings. Investment Casting. Metal Stamping. Custom Assembly. Sand Casting is typically used to produce larger products utilizing Steel, Iron, Brass, and Aluminum. View More. Die casting uses metal as the mold as opposed to using sand. The diversity of design is limited to pattern allowable in utilization of metal. The metal is injected into the mold under high pressure. Investment casting is known as the lost wax program.
Stamping also known as pressing is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press , blanking, embossing, bending, flanging, and coining. The process is usually carried out on sheet metal , but can also be used on other materials, such as polystyrene. Progressive dies are commonly fed from a coil of steel, coil reel for unwinding of coil to a straightener to level the coil and then into a feeder which advances the material into the press and die at a predetermined feed length. Depending on part complexity, the number of stations in the die can be determined. Stamping is usually done on cold metal sheet. See Forging for hot metal forming operations. It is believed that the first coins were struck in what is modern-day Turkey in the seventh century B. Until the hammering method of coins remained the primary method of coin-making when Marx Schwab developed a new process for stamping in Germany that involved as many as 12 men turning a large wheel to press metal into coins.
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Complicated products or mockups often need a more sophisticated procedure to ensure proper design. When presented with this issue, manufacturers seek a stamping company that uses new stamping methods to achieve a more intricate result. Advanced technologies make it possible to execute cuts and engravings with an exactness that was not possible with previous equipment. Precision metal stamping is a way manufacturers use press lines and stamping dies to produce large quantities of sophisticated products that require careful attention. These machines forge sheets of metal into components or complete parts. This process can manipulate workpieces by making stamps, cuts, bends and folds in even the most minuscule products. Precision stamping machines are capable of engraving designs and markings into hard metals such as copper, aluminum and steel. There are two kinds of devices most typical in a metal stamping press line.
Standard duty two bolt flange bearing with a wide inner ring and two set screws. They are commonly used for testing the flow of gas or liquid through a pipe or vessel. The PFF Group, founded in as a division of the international operating Galperti Group, specializes in supply of total solutions for piping and valve projects.
Distinct segments of the automobile and transportation equipment industry produce:. The characteristic assembly line for the finished vehicle is supported by separate manufacturing facilities for various parts and components. Vehicle components may be manufactured within the parent enterprise or purchased from separate corporate entities. The industry is a century old.
Metal fabricators face challenges that through 25 years of industry experience, Apollo ERP software has grown to meet and exceed. Whether your manufacturing process includes manual or automated welding, forming, CNC milling, fabricating ferrous and nonferrous metal products, metal forgings, metal stamping or dozens of other metal fabrication methods, and no matter what you produce, our ERP software can help with the unique challenges of your complex manufacturing environment.
Over the centuries, progress has been forged in the blacksmiths fire. Human beings have been manipulating metal, hammering out metal and forging metal across the millenniums. The modern civilization we live in today would not exist if mankind had not learned to shape metal. Companies in this industry manufacture formed and stamped metal products.