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Warehouse manufacturing aluminum rolling

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Rolling material susceptible to cracking can require heat treating, and forming it just right on a slip roll can require experience and expertise. My first thought was to use a slip roll, but they all seem to top out at 16 gauge for ferrous material. Failing that, my next idea is to buy the largest-diameter steel pipe that I can afford and attempt to cobble together a homemade slip roll.

Any ideas? Answer: Short of slip rolling, the only way to build this part in a press brake is by bump-radius forming; this will work, but it is time-consuming and makes it difficult to maintain consistency. The cracking or more likely the complete breaking of the sheet occurs when the bend angle exceeds 80 degrees complementary. Aluminum grades T4 and T6 tend to exhibit this property.

Nonetheless, even these can be heated in an oven or with a torch. This annealing softening allows the aluminum to be formed easily, much the way you would work a mild carbon steel. Cracking or complete breaking is much more likely to occur if you bend with the material grain rather than across it. Corrosion can make it even more likely for the aluminum to crack under sustained stress.

As the sheet or plate is created and the aluminum alloy cools, a very thin, smooth, transparent, passive oxide film—anywhere between 0. This passive oxide surface film occurs naturally and is not considered detrimental to the material. In fact, the film creates a barrier that protects against corrosive elements. Note that this is different from the excessive white rust corrosion described earlier.

Corrosive elements penetrate slowly but progress faster in the presence of dissolved salts or even rain. Nonetheless, it takes a considerable amount of corrosion before the material loses a serious amount of integrity. Why do I bring this up? Because, if you are annealing the material in-house—that is, making the metal softer by heating it with an acetylene torch before bending—you need to know how the passive oxide film creates a hard outer shell as the material cools.

If you plan to heat your material, use caution and get a tool that measures heat. Aluminum does not change color when heated, so burns are a real concern. To mitigate heating-related issues, you can purchase an inexpensive infrared laser thermometer. Discount tools are great for the home shop, but they are not so good for production.

You will spend a fortune in labor just trying to true the roll in, and you still may not be able to get two consistent pieces in a row. All the same, problems associated with purchasing a discount roll will pale in comparison to those you will face with a homemade slip roll. While rollers, like press brakes, seem to be viewed as very simple machines, they are anything but. Rolls and press brakes are in fact the two most difficult machines to operate successfully in the fab shop.

You might consider purchasing a used power roller. I suggest you review the various types of slip rolls—2-roll, 3-roll pyramid, and 4-roll variable, just to name a few. Still, even used rolls do not come cheap.

I do not know the details about the type or series of aluminum that you are using, but considering you are concerned with cracking and breaking, I assume the material is somewhat brittle. Tempering heats the material, which can change the geometry of your piece, which means you most likely will have dimensional variations. Once your test pieces have returned from heat treating and QC has checked them, note the changes in dimension between the parts in their treated and untreated states.

For example, the radius might relax because of the heating. This, of course, would then change the dimensions. Now, armed with that information, head back to the roller or press brake, make some adjustments to compensate for the variations heat treating caused, and run the parts.

Is the job large or long enough to justify the purchase of that new or used piece of equipment? If it is, expand and grow your expertise. If not, consider subcontracting the job out to someone who already has the equipment, the expertise, and the practical working knowledge to complete the project.

That way, you can make a few dollars on a pass-through project rather than spending time and money buying equipment and expanding your skill set. This is especially true for rolling. It takes time for an operator to learn how to produce consistent, quality workpieces on a slip roll, even under the best of circumstances. Each step down in equipment type and quality will produce a corresponding increase in the learning curve and labor costs. Sometimes, it is financially prudent to let others handle it and just settle instead for a small markup.

For more information, visit www. Salem, OR Email Steve Benson. Read more from this issue. View the Digital Edition. The magazine delivers the news, technical articles, and case histories that enable fabricators to do their jobs more efficiently. This magazine has served the welding community in North America well for more than 20 years. Today, it remains the only North American publication devoted to this industry, and it has become the most trusted source of information for tube and pipe professionals.

Since the publication has been dedicated to covering the cutting-edge technologies, industry trends, best practices, and news that help stamping professionals run their businesses more efficiently. The Additive Report focuses on the use of additive manufacturing technology in the real world of manufacturing. Their stories will be covered here.

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Account Options Sign in. My library Help Advanced Book Search. Niir Project Consultancy Services Amazon. Niir Project Consultancy Services , Jul 8, - pages. India is an agricultural-based economy and is the largest producer of fruits and vegetables in the world. The estimated annual production of fruits and vegetables in the country is about million tonnes. Cold storage is a temperature — controlled supply chain network, with storage and distribution activities carried out in a manner such that the temperature of a product is maintained in a specified range, needed to keep it fresh and edible for a much longer period than in normal ambient conditions. A cold chain can be managed by a quality management system generally called as warehouse management. The Indian Government focus on incentivizing the manufacturing sector is the key to growth of warehousing. With the growth of the domestic manufacturing and retail segments, the demand for efficient warehouse management service has improved.

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Plate rolling challenge: Taking a crack at rolling aluminum

Rolling material susceptible to cracking can require heat treating, and forming it just right on a slip roll can require experience and expertise. My first thought was to use a slip roll, but they all seem to top out at 16 gauge for ferrous material. Failing that, my next idea is to buy the largest-diameter steel pipe that I can afford and attempt to cobble together a homemade slip roll.

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